The Early Years
The first time I learned about the gap was on a visit to Elden Benge’s Burbank shop. He explained to me how he made his trumpet play better in combination with Bach mouthpieces, which were popular at the time. He moved the receiver on the horn back until it played the way he liked it. Benge’s goal was to find the gap that worked best, not find out what the gap was “supposed to be.”
When I went to work for Carroll Purviance in 1961 he had two shank sizes for his mouthpieces, his standard, and a smaller B shank. Purviance discovered that for some setups, one shank would play better than the other.
During that same period I was studying trumpet with John Clyman, who had his own theories about the gap. He believed that there should be at least some gap between the mouthpiece and leadpipe. This was contrary to another theory that suggested that very little, or no gap was best. Clyman would push me to work on mouthpiece projects for him in exchange for the lessons he gave me. He then bought my first lathe (which I still use today) and I opened up my own shop in the back of my Mother’s house.
Opening Up Shop
In April of 1968 I opened my shop in Hollywood, California and was fortunate to attract the top brass players in the world. My shop was a sandbox where we would try all the ideas we had on our minds. Some turned out good, some bad, but it was fun and a unique learning experience.
My experiences with Benge, Purviance, and Clyman, along with my day-to-day observations of players made me realize how crucial the gap really is. Discovering the proper gap was a time consuming process, requiring a lot of salvage work on customers’ mouthpieces. I would think that the gap should be increased so I soldered a new shank on the mouthpiece, only to find out that it should be smaller and had to file down the shank, or vice-versa.
The Bob Reeves Sleeve System
It only took a few times of going through this painstaking process to figure out that there must be a better way. This planted the seed that grew into my adjustable sleeve system. Thanks to my friends Bill Cardwell and Don Macintosh, in 1974 I was granted my first patent for the sleeve system.
Bob Reeves tells about making a custom mouthpiece for Bud Brisbois:
Bud was a long time friend and customer of mine. I had done some work for him before, including aligning his Holton Bb trumpet #516449, when in 1978 he visited my shop. When I asked Bud what I could do for him he said, “I want you to make a new and improved Bob Reeves’ version of my Herrick mouthpiece.” “You got it!” I replied. He was playing a custom Burt Herrick piece (pictured left) that I had altered the shank on before. It was a completely custom mouthpiece – hand carved rim and cup, short length and a complex backbore. It took me most of the morning and afternoon to get the piece done. I was able to modify the piece from the original to give him a little more sound for less work. I had barely taken it out of the silver-plating tank when he grabbed it out of my hand and started running for the door. “I have a session I have to get to. Thanks for the piece!” Bud said running out of the shop. “Hey, don’t you want to take the old one with you just in case?” I yelled out, chasing after him with his old Burt Herrick piece in my hand. I couldn’t believe he would show up to a studio session with a new, untested piece. “What the hell do I need that old thing for…yours is better isn’t it?” I stood there speechless. The session ended up being one of his best recordings with Henry Mancini. He never came back for his old piece, where it has been sitting in the same drawer for 30 years.